This is the most comprehensive workshop manual available for the Ford Capri
Suitable for the home workshop mechanic or professional technician, this manual will help you maintain your Ford Capri. Very easy step by step instructions with lots of diagrams.
This manual is suitable for the following vehicles manufactured between 1990-1994:
- Ford Capri (Australian)
- Mercury Capri
This Ford Capri Manual contains the following information:
- Fully bookmarked & interactive index (for easy navigation)
- Introduction
- General Service Information
- Identification Codes
- Maintenance and lubrication
- Noise, vibration and harshness
- Diagnosis and testing
- NVH Diagnosis - non transaxle noise
- NVH Diagnosis - Transaxle noise
- Body
- Panel Adjustments
- Body panels
- Hood alignment
- latch alignment
- Removal and Installation
- Engine compartment underbody panels
- Fenders
- Hood
- Bumpers
- Hood hinge
- Hood latch
- Hood release cable
- Hood safety latch
- Hood seals
- Hood support rod
- Hood weatherstrip
- Inner splash shield, front fender
- Splash shield, A pillar
- Stone guard, Front
- Support and bracket, front center
- Seats and Tracks
- Removal and installation of
- Actuator lock set, rear seat back latch
- Cable actuator, rear seat back latch
- Head restraint and cover
- Latch cable, rear seat back
- Lumber support assembly
- Reclining mechanism, front seats
- Seat back cover and cushion
- Seat height adjuster
- Seat track assembly
- Glass, Frames and Mechanisms
- Adjustments
- Door glass height stop adjustment
- Door glass lateral adjustment
- door glass longitudinal adjustment
- Door glass rear channel adjustment
- Quarter galss adjustment
- Weatherstrip adjustment
- Dianosis and testing
- Electrical schematic - power windows system
- Removal and installation of
- Door quarter window
- Door window switch
- Motor regulator assembly
- On/Off switch rear window defroster
- Window channel, rear
- Window glass
- Window guide
- Windshield
- Instrument Panel and Console
- Removal and installation of
- Console, Front
- Console, rear
- Glove compartment
- Instrument cluster bezel
- Instrument panel assembly
- Latch, Glove compartment
- Lock, glove compartment
- Shifter boot
- Striker, glove compartment
- Hardtop
- Removal and installation of
- Dome light
- Exterior mouldings, side and rear
- Hardtop front attachment bracket
- Hardtop side and rear windows
- Hardtop to vehicle weather strip
- Headlining
- Mouldings, roof
- Side window opening weatherstrip
- Side/rear attachments
- Trim panel, rear
- Trim panels, interior side
- Window retainer moulding
- Wiring harness
- Frame and Mounting
- Removal and installation of
- Engine mount, front
- Engine mount, rear
- Engine mount, RH
- Engine
- Engine Service
- Diagnosis and tesing of
- Canshaft lobe lift
- Closed type positive crankcase ventilation system (PVC)
- Compression test
- Dynamic valve train analysis
- Engine oil leaks
- Excessive engine oil consumption
- Static engine off valve train analysis
- Engine 1.6 Litre
- Description
- Disassembly and assembly of
- Flywheel, pilot bearing
- Oil pump
- Cylinder head
- Engine
- Sub-assemblies
- Pistons and connecting rods
- removal and installation of
- Camshaft
- Camshaft seal
- Core plugs
- Crankshaft oil seal, front
- Crankshaft oil seal, rear
- Crankshaft, main bearings and connecting rod assembly
- Thermostat
- Throttle body
- Timing belt
- Valve stem seals
- Water pump
- Service procedures of
- Camshaft
- Connecting rods
- Crankshaft
- Crankshaft and connecting rod bearings
- Crankshaft end play
- Crankshaft oil clearance
- Cylinder block
- Cylinder block flatness
- Cylinder bores
- Cylinder head
- Cylinder head flatness
- Valve and valve guide
- valve seat
- valve spring
- Oil jet
- Oil pump
- Pistons, piston rings and piston pins
- Engine Cooling
- Cleaning
- Diagnosis and testing of
- Cleaning and inspection pressure cap testing
- Coolant condition testing
- Coolant draining and replacement
- Coolant level check
- Cooling system flush procedure
- Electrical schematic - engine cooling system
- System inspection - engine cooling system
- Cooling system pressure test
- Leak testing
- thermostat testing
- Removal and installation of
- Coolant temperature switch
- Cooling fan
- Cooling fan motor
- Cooling fan relay
- Oil cooler transfer or replacement
- Radiator
- Radiator Tank
- Thermostat
- Water pump
- Service procedures
- Turbocharger
- Diagnosis and testing
- Lubrication
- Operation
- Air-fuel/exhaust gas flow
- Boost control, automatic
- Removal and installation of
- Charge air cooler
- Charge air cooler hoses
- Coolant return hose
- Coolant supply hose and fitting
- Oil return hose
- Oil supply line
- Overboost pressure switch
- Turbocharger
- Fuel Charging and Controls 1.6L
- Adjustments
- Idle speed
- Throttle position sensor (TP)
- Removal and installation of
- Barometric pressure sensor (BARO)
- Bypass air valve (BPA)
- Clutch pedal position switch (CPP)
- Engine coolant temperature sensor (ECT)
- Fuel injectors
- Intake manifold
- Manual lever position switch (MLP)
- Oxygen Sensor
- Powertrain control module
- Throttle body
- Throttle position sensor
- Turbo boost guage sensor
- Volume air flow sensor (VAF)
- Drive Belts and Accessories
- Adjustments
- Generator/water pump drive belt
- Power steering and air conditioning drive belt
- Removal and installation of
- Drive belt generator
- Drive belt power steering and air conditioning
- Engine Ignition
- Diagnosis and testing
- Disassembly and assembly of
- Removal and installation of
- Distributor
- Distributor cap and rotor
- Ignition coil
- Secondary Ignition Wires
- Spark Plugs
- Air Intake System
- Diagnosis and testing
- Removal and installation of
- Air cleaner assembly
- Air filter
- Evaporative Emissions
- Description
- Canister purge solenoid valve
- Carbon canister
- Two way check valve
- Diagnosis and testing
- Removal and installation of
- Canister purge solenoid valve
- Carbon canister
- Two way check valve
- Suspension Front
- Adjustments
- Diagnosis and testing
- Disassembly and assembly of
- Brake rotor/wheel hubs
- Control arm
- Steering knuckle/bearings
- Removal and installation of
- Ball joint
- Control arm
- Strut and spring
- Wheel hub/steering knuckle assembly
- Suspension Rear
- Adjustments
- Diagnosis and testing
- Removal and installation of
- Bearing races
- Brake rotor/bearing hub assembly
- Control arms and trailing arms
- Grease seal/bearings
- Spindle
- Strut and spring, rear
- Driveline
- Description
- Dianosis
- Disassembly and assembly of
- Jointshaft
- CV joint
- Tripot joint
- Removal and installation of
- Brake System
- Hydraulic System
- Parking brake
- Power braking system
- Front disc brakes
- Rear disc brakes
- Brake service
- Transmission/Transaxle
- Automatic transaxle 4EAT
- Kickdown adjustment
- Diagnosis and testing
- Operational tests
- Visual inspection
- Diagnosis sequence
- Disassembly and assembly of
- 2-3 Accumlator
- 3-4 clutch
- Bearing housing
- Bearing/Stator support
- Clutch assemblies
- Differential
- Idler gear
- One-way clutch and planetary carrier assembly
- Output gear
- Small sun gear and one-way clutch
- Oil pump
- valve body
- Major service operations
- Bearing preload and shim selection
- Differential oil seals
- Transaxle fluid level check
- Oil cooler
- Removal and installation of
- Manual transaxle
- Disassembly and assembly of
- Differential Shim selection
- Input Gear shaft shim selection
- Input shaft bearing
- Differential
- Main shaft shim selection
- Removal and installation
- Gearshift linkage
- Transaxle
- Transaxle oil seal
- Service procedures
- Transaxle fluid check/flush
- Clutch System
- Clutch replacement/service
- Clutch cable replacement/service
- Oil leakage check and repair
- Fuel Tank, Fuel Filter and Electric Fuel Pump
- Diagnosis and testing
- Removal and installation of
- Fuel filler door
- Fuel filler hose clamp
- Fuel filler neck
- Fuel pump
- Fuel pump relay
- Fuel system pressure relief
- Fuel tank
- In-line filter
- In-tank filter
- Pressure regulator
- Steering Column Switches
- Diagnosis and testing of
- Ignition switch
- Mechanical Test
- Multi-function switch
- Removal and Installation of
- Hazard flasher unit
- Ignition lock tumbler
- Ignition switch
- Multi-function switch assembly
- Non-functioning locks
- Turn signal flasher unit
- Wiper switch and turn signal/high beam lever
- Climate Control System
- Air conditioning system
- Climate Controlled Air Conditioning system
- Heating and Defrosting
- Battery and Charging Systems
- Generator
- Regulator
- Internal fan
- Battery
- Battery and charging system
- Radio and tape Chassis
- Removal and installation of
- Premium Sound Amplifier
- Radio
- Lighting
- Lighting Exterior
- Adjustment of headlamps
- Diagnosis and testing of
- Electrical schematic - headlamps and fog lamps
- Electrical Schematic - headlamp doors
- Electrical schematic - Back up lamp system
- Electrical schematic - Turn signal/hazzard warning and stop lamps
- Removal and installation of
- Fog lamps
- Fog lamp switch
- Headlamp
- Headlamp assemblies
- Headlamp motor
- Headlamp motor switch
- Headlamp switch
- High beam indicator lamp bulb
- High beam/flash-to-pass switch
- High mount stop light
- Lamp assembly rear
- License plate lamp bulb
- Parking lamp/bulb front
- Rear lamp assembly bulb replacement
- Side marker lamp bulb replacement
- Stoplamp switch
- Electrical Distribution
- Removal and installation
- Circuit breaker - blower motor
- Connectors
- Fuse link
- Fuse link - charging system
- Fuse panel, interior
- Main fuse box
- Wire ends
- Wire harness
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